Custom Insole 3D Printing System

Array is a high-volume 3D printing system that uses robotics to enable the cost-effective production of custom insoles and orthoses.

The system pairs seamlessly with Taika3D’s software solution and can print up to 500 FO pairs of orthotic per month, per unit.

Together, Taika3D and Mosaic have created a powerful plug-n-play solution for producing custom orthotics on site, at scale.

Custom Insole 3D Printing

A Seamless Combination

Array takes the cost, mess, and waste out of custom foot orthotic production. Array directly prints functional and accommodative foot orthotics, producing over 500 pairs a month with limited operator intervention. The patented automation technology has revolutionized 3D printing production, making it truly accessible to O&P labs for the first time. 

Array is compatible with a wide selection of O&P materials; Polypropylene & polycarbonate are popular choices for functional FOs, and Mosaic Aero offers a cushion-like feel – similar to an EVA foam – making it great for accommodative FOs. 

Features & Benefits

Array-Icons---Quality-Parts

Quality parts with no post processing requirements

Array-Icons---Go-Straight

Go straight to top cover and patient fitting

Array-Icons---Clean-End

Clean end use finish with no powder or milling mess

Array-Icons---Artificial-Intelligence

AI powered integrated failure detection system

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Remote print management

Array-Icons---72-Hours

72+ hours of continuous unattended operation

Array-Icons---Scalable

A versatile, scalable production system

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Print a mix of functional and accommodative FO’s on the same Array

Array-Icons---Add-Units

Easily add more Array units to scale capacity without needing more labor

Features & Benefits

Taika-Icons---Automatic-Scan-Cleaning

Automatic Scan cleaning, landmarking and alignment

Taika-Icons---3D-Printed-Outputs

Automatic FDM optimizations in 3D printed outputs

– Aligned for FDM print beds
– Self generated supports
– Nested build volumes

Taika-Icons---Product-Generation

Automatic product generation from a prescription order form at 1 minute per pair

Taika-Icons---High-Volume

High volume design automation for a high volume system

Taika-Icons---Reduced-Cost

Reduced material cost per part, and less design time per part

Enhance productivity with the Array print system by Mosaic

Scale faster production of unique and consistent O&P products with Taika3D and Array. Request more information today.